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Fruitcake
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Fruitcake is offline
Somerset Riviera
Joined: Nov 2016
Posts: 4,096
Fruitcake is male  Fruitcake has posted at least 25 times and has been a member for 3 months or more 
 
30-05-2020, 09:35 PM
1

I have been Cannonised.

Well I'll be the son of a gun!

Every now and then I get the urge to just go and make something I have never done before. Fully carved rocking horses for my kids, a tractor seat for the garden, a TV cabinet with faux stained glass pictures of dogs, a hexagonal Amish style gazebo are all things I have made on a whim.
Despite having an O Level in metalwork, I really like making things from wood. I look at a pile of scrap timber and think, I wonder what is in there, and off I go.

Here is my latest project, a 1/3rd scale replica of a Royal Navy 24 pounder cannon, without the aid of a lathe.

I found some plans online, printed them out, and here is the result.

The plans and some other reference drawings, along with an old drawing set including dividers and a pair of compasses.



I used a plastic drainpipe to make a smooth bore, then cut discs, each with a hole just fitting the pipe, of differing sizes from some old scaffold planks and other pieces of wood to gradually build up the barrel.

Creating the muzzel. (Spelling as per the plans)



Shaping and smoothing the muzzel.



Building up the Chase along with reinforcing rings.



Shaping the Chase and reinforcing rings.



Making the Breech with First, Second, and Trunnion Reinforce.



Using a belt sander as a linisher to shape the Cascabel.



Cascabel ready for fitting to the R Send.



Barrel finished ready for final smoothing.



Making the Trunnions. I had to laminate three pieces of wood to get the overall thickness before making the rectangular section into round as I had nothing the right size. My Lovely Cousin does like a man who knows his trunnions.



Trunnions attached and Gun Carriage side pieces made out of some nice pieces of hardwood, salvaged from my Uncle/FiL's old workbench.



The Barrel painted with fibreglass resin as a waterproof coat, then several coats of Hammerite black.



Trial assembly of Barrel onto the Gun Carriage. The wheels were made from a piece of treated roof timber and the fore and hind Axtrees (axles) were made using the same technique as that for making the Trunnions.



Making the brackets to secure the Trunnions from the side piece of an old metal bedstead frame.



The finished project showing the Breech, Trunnion Mounts, Stool Bed, and Wedge for setting the elevation of shot.



Down the throat, showing the Transom under the Barrel.



The tractor seat behind the cannon is something I made from the top of an old fish tank last year, mounted on top of a re-purposed water feature.

Ready for Action!



Sadly I had to add anti theft devices bolted from underneath and set in concrete, hence the shiny galvanised bolt showing in the last two piccies.
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Pesta
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North of the South UK
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30-05-2020, 09:38 PM
2

Re: I have been Cannonised.

Hey, well done Fruitcake... that's really good!
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Mags
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30-05-2020, 09:46 PM
3

Re: I have been Cannonised.

That’s amazing Fruitcake, well done!
realspeed
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30-05-2020, 09:48 PM
4

Re: I have been Cannonised.

OOH love to have some of those tools you use chop saw bandsaw and no doubt a lathe somewhere.

I have to say I admire the workman ship and the time you spent on the project

stopping me from getting them is "er indoors" Should have heard to fuss when I got the bench drill
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Fruitcake
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Somerset Riviera
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30-05-2020, 10:09 PM
5

Re: I have been Cannonised.

Originally Posted by realspeed ->
OOH love to have some of those tools you use chop saw bandsaw and no doubt a lathe somewhere.

I have to say I admire the workman ship and the time you spent on the project

stopping me from getting them is "er indoors" Should have heard to fuss when I got the bench drill
You must have missed this bit.

Originally Posted by Fruitcake ->

Here is my latest project, a 1/3rd scale replica of a Royal Navy 24 pounder cannon, without the aid of a lathe.
I don't have a lathe.

Many of the tools I bought, but several are hand me downs from relatives and ancestors who are no longer with us.
The bandsaw was my Uncle/Fil's (who lives with us.) Some of the hammers belonged to my Dad, my Lovely Cousin's Grandad, and my Uncle/Fil.
I beat the trunnion mounts into shape on my Grandad's anvil. The draw knife and spoke shave were my Dad's.

The compound mitre saw and ankle grinders are mine. The wood vice was my Dad's. The metalwork vice originally belonged to the RAF, then to the YMCA who took over the former ossifer's mess as a hostel. I then "liberated" the vice when the hostel was closed in the 70s before it was bulldozed flat to make way for housing.

The bench grinder was my youngest son's. I have a pillock drill that was my Uncle/FiL's.

The PPE was liberated from an MoD site near Farnborough and my former employer. It has to be scrapped off when someone leaves as it cannot be reused by someone else due to hygiene regulations.

Many of the tools are older than me, and it has taken a lifetime to collect them.
realspeed
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South coast
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30-05-2020, 10:24 PM
6

Re: I have been Cannonised.

Originally Posted by Fruitcake ->
You must have missed this bit.



I don't have a lathe.
Me thinks birthday pressie or Chrismas stocking filler from someone close if you drop hints
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summer
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yorkshire
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30-05-2020, 10:37 PM
7

Re: I have been Cannonised.

Really clever... love it
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Silver Tabby
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God's own county!
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30-05-2020, 11:27 PM
8

Re: I have been Cannonised.

That is brilliant - you are certainly gifted!
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Ciderman
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Masterton, New Zealand
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31-05-2020, 01:07 AM
9

Re: I have been Cannonised.

That's bloody clever! And without a lathe!
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Tiffany
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Devon
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31-05-2020, 01:18 AM
10

Re: I have been Cannonised.

Nice cannon, but please, pretty please, Fruitcake. I want to see the unicorn which looks a project in progress. When will you finish that?
 
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